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What are the competitive characteristics of the towel industry?
A notable feature of the towel industry is that it is mostly produced in small batches and in multiple varieties. Therefore, the development of new products and new varieties is the daily work of the company. It is common to develop several or dozens of varieties every quarter or even monthly. . In the design process of towel products, there are many factors such as pattern design, color matching, artisan design, decoration, process design, and process on the machine.
In addition, the cooperation of process and equipment has an important impact on the realization of the product design. In addition, the towel loom mechanism is complicated, and the multi-arm opening mechanism with double-flower tube or multi-flower tube, jacquard opening mechanism, fixed length mechanism, multi-hook box In order to meet the design requirements of the product, the existing organization must be modified on the existing equipment.
First, the pattern and color design, keeping up with the international trend
Towel fabric pattern design is the premise and basis for product design success. According to the characteristics, use, customs and other factors of the product, the pattern designer must fully consider the existing conditions of the enterprise and combine the market trends (such as fashion color, pattern modeling and overall development trend) to carefully design the pattern, which not only requires design Personnel have the ability to design patterns, and should be very familiar with the production process, and master the trend of the international towel market, rational use of popular elements, with good colors and other popular elements, in order to achieve twice the result with half the effort.
Second, process design is the basis for product quality realization
1, the choice of raw materials
Raw materials have an important influence on the appearance and feel of the towel products, especially the wool warp yarn products. The choice of raw materials should be selected according to the characteristics, use and expected appearance effects of the products. The weak crepe can make the product feel soft and full, and the moisture absorption performance is excellent. The mercerized yarn can make the appearance of the product exquisite, and the towel with special appearance can be woven by using a combination of various raw materials.
For example, in the satin section of the spiral satin product, the rayon with a very good luster can be used to highlight the decorative effect of the satin section; the commonly used coarse and weak strands can be used to produce the towel in the hotel accessory towel, which can make it have good elasticity. And the thickness and hygroscopicity, the ground warp yarn adopts a strong and smooth strand, which can reduce the beating resistance, so that it has the characteristics of improving the weavability and being easy to ring.
2. Optimization of process parameters
Mao times is an important indicator that indirectly reflects the height of the loop, and has a great influence on the weight and appearance of the towel fabric. If the design of the hair is too high or too low, it will affect the appearance and feel of the product, and even have an important impact on the first-class product rate of the product.
At the same time, Mao times and weft density are closely related. Reasonable hair times can make the product full-bodied and soft to the touch, which can effectively reduce the occurrence of defects such as baldness. There are many process parameters involved in the design of towel products, such as the choice of organizational structure, the process parameters of each process, etc. The designers should carefully design according to the equipment technology and personnel quality of the enterprise, which is the fundamental guarantee for the production of quality products. .
Therefore, the design of the product is not only the process design, the product designer should have the comprehensive knowledge and application ability of aesthetics, technology, equipment, etc., and know how to use various factors reasonably to realize the design idea of ​​the product. Therefore, the design quality of the product is to increase the product market. The key link of competitiveness.